Rugged & Reliable, Repeatable & Predicable
Designed for both control rooms and field mounting (-40 °C to +85 °C)
Low Power for a cool and reliable long service life
MID approvals from NMi & NMRO
Compact size simplifies refits and reduces cost of new installations
3D Model
Field I/O
Digital Status Inputs – 9 off
- Individually opto-isolated inputs
- Maximum input voltage = 32 V
- Minimum input on voltage = 10 V
- Maximum input off voltage = 3 V
- Input impedance 2 kΩ typical
- Protection surge and reverse voltage protection
- Fleeting input detection
Digital Status Outputs – 8 off
- Individually optically isolated
- Maximum output current = 100 mA
- Maximum output saturation voltage = 2.1 V @ 100 mA
- Maximum output standoff voltage = 32 V, limited by input protection
- When powered off or reset, all digital outputs are OFF
- Two outputs can be used as pulse outputs or PWM outputs
- Frequency range is DC to 500 Hz
- PWM mode 0% to 100% in 0.2% steps
Meter Pulse Inputs & Period Measurement – 4 off
- Inputs can use differential or single ended inputs
- Inputs are individually opto-coupled
- Input signal levels from ±3.5 V to ±24 V
- Input current minimum = 2.5 mA
- Input impedance = 1 kΩ
- Frequency range from DC to 10 kHz
- Inputs A & B feature back-to-back optos, allowing full quiescent line and electronic integrity testing, when used with differential pre‑amps such as the ST106
- Dual Pulse compliant inputs A & B support IP 252/76, ISO6551 or API Ch 5.5 level A or B, with line integrity, even when static
- Accuracy of period measurement = 2.5 ppm
- Period resolution = 5 ns
Raw Pulse Bus
- Digital ground referenced differential transceiver
- Enable & direction software controlled
- Used to bus together multiple streams to a common prover
- RS422 compatible drive & receive levels
- Maximum output frequency 10 kHz
Alarm Relay
- The relay used for the Gen3 hardware is a PhotoMOS solid state change-over relay
- Both Form A (Normally Open) & Form B (Normally Closed) outputs provided
- Maximum current 1 A (de-rated to 0.5 A for operation above 75 °C ambient)
- Maximum voltage 32 V, limited by input protection
- Isolation = 100 V
- Released on de-power, watchdog restart or software command
Analogue Inputs – 6 off
- Type of inputs: 1 to 5 Volt or 4-20 mA, differential inputs
- All channels individually isolated to 50 V RMS in voltage and current input mode
- Conversion Method: 24 bit Sigma-Delta ADC
- Effective resolution: More than 18 bits, auto zero, auto calibrate
- Conversion time: Less than 100 ms per channel
- All channels can be acquired simultaneously
- Series mode rejection: >100 dB at 50 Hz and 60 Hz
- Voltage common mode range: ±50 V relative to computer ground or other input
RTD Inputs – 2 off
- 4 wire Kelvin connection using Pt100 RTD
- Temperature measuring range: -100 °C to +300 °C
- Resolution: 0.01 °C
- Accuracy: ±0.05 °C, -100 °C to +200 °C and ±0.1 °C, +200 °C to +300 °C
- PRT cables loop resistance up to 600 Ω
- Continuous cable integrity tests for excitation current and voltages allow open and short circuit detection
- RTD current sources 1 mA nominal
- 3 wire mode not supported
- Each RTD uses one analog input channel
Analogue Outputs – 2 off
- Each channel is individually isolated
- Current controlled 0 to 24 mA
- Can be used to sink or source power
- Resolution: 14 bits
- Accuracy: ±0.1% at 23 °C
- Temperature Coefficient: 10 ppm / °C
- Minimum load loop resistance: Safe down to 0 Ω from +32 V external supply
- Maximum load loop resistance: 1 kΩ when powered from +24 V external
- Maximum external supply: 32 V
- Output form: Isolated active current controller
- Number of field connections: 2 terminals per channel
- Update time: 500 ms to within 1%
Hardware Overview
Mechanical
- Length on Rail: 188mm
- Height: 56mm
- Width across Rail: 134mm
- Weight: 650 grams
- Structure: PVC extrusion with stainless steel lid
- Mounting: 35mm symmetrical Top Hat rail to EN50022 and asymmetric G-type rail to EN50035
Environmental
- -40°C to +85°C operating temperature range
- -25°C to +55°C for MID certified installations
- -60°C to +100°C storage (without integral display)
- Humidity: Up to 95% non-condensing
- Safety classification: For use in a safe area
- High vibration tolerance due to robust mechanical design
Input Power
- Input Voltage & Current: 11.5V to 30V DC, 4.5W nominal, 6W max
- Suitable for 12V Solar powered systems
- Digital only version is typically 3 Watts
- DC Inputs: 2 off, allowing direct connection to redundant supplies
- Galvanic isolation: Minimum of 50V RMS to Instrument Ground
- Input Ripple: Maximum 2V peak to peak
- Input protection: Non-replaceable 1A input fuse
Clock
- Accuracy Powered-Off
- Capacitor supported calendar better than 10 Seconds per day
- Ensures logs and reports are in sequential time/date order following a power interruption
- NOTE: Capacitor only supports up to 2 days powered off before clock is reset to last know power-off time
- Accuracy Powered-On
- 0.5 Seconds per day over full temperature range
Processor & Memory
- CPU: 800 MHz ARM Cortex-A8 highly integrated SoC processor system
- Memory
- SRAM: Not required, by design, no batteries needed.
- FRAM: 128 KBytes or 512 KBytes
- NOR: Flash 128 MBytes
- DRAM: 256 MBytes, DDR3 with 400MHz bus interface
- Silicon Serial No: Globally unique 48 bit address and 2 Kbit EEPROM, 200 year retention
Communications
- Four Serial ports
- 1 x RS232
Signals: TX, RX, RTS, CTS, GND - 1 x RS485 (2-wire), galvanically isolated
Signals: A, B, Screen
- 2 x RS422/RS485 (2-wire and 4-wire)
Signals: TX+, TX-, RX+, RX-, Screen
- 1 x RS232
- Two Ethernet ports supporting 10/100MHz half & full duplex
Software Overview
Approvals
- MID certified by both NMi and NMRO
- OIML R117 Certified
- EMC Directive 2014/30/EU
- EU 2015/863 RoHS-3 directive
- ISO9001 and AS9100 approved electronics manufacturers
- Conflict Minerals compliant with RMI2020 and EU ‘Conflict Minerals’ Regulation (2017/821)
General
- State-machine architecture based on a 500 ms application cycle time
- Report storage
- 6 zones, each with 1500 report slots
- 10 zones, each with 250 report slots
- Flexible report routing to send reports to printer(s), FTP and/or SD card
- Alarm log storage
- Set, Clear & Accept logged separately
- 1500 log entries
- Event log storage
- System (1500 log entries)
- Operator (2500 log entries)
- Metrology (1500 log entries)
- Security (1500 log entries)
- Application (1500 log entries)
- ALV (Additional Log Values)
- Each Alarm or Event entry can also contain a snapshot of up-to 13 data-points
- Useful for diagnostics, debugging or forensic analysis
- Data Logging facility (aka “Historicals”)
- Each data record supports up to 13 data-points
- 3 “non-volatile” storage zones with 20,000 record slots
- 1 further “volatile” zone with 86,400 record slots allowing logging every ½ second for 24 hours
- Data can be downloaded as a TSV file
- Support for three printers:
- Printer #1 : Serial (CP437) or Networked
- Printer #2 : Networked only
- Printer #3 : Networked only
Integrated Web Server
- View and download Reports, Alarms & Events using Calendar View
- Download Reports as Text or PDF
- Download Alarms & Events as TSV
- View and download “historicals” data
- Configure Date & Time manually or via NTP
- Support for Time Zones
- Support for Daylight Saving Time
- Local Panel mimic for remote support
- Browse contents of local SD card
- Configure Printer settings
- Configure Network settings